DUORO SERVICES Australia

CREATE AUTHORISED DEALER

Official sales, spare parts & rotator service centre

 

ROTATOR  SALES

New, Refurbished, Restored & Upgraded.

 

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Kur02 page updated  13/10/2024

 

Now Supplying NEW CREATE. Products inc. Rotators & Antennas etc on Request.

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WANTED - ROTATORS ETC - DEAD OR ALIVE.

I ALSO SERVICE, REPAIR, REFURBISH & UPGRADE YOUR ROTATORS.

 

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All prices are in Australian Dollars (AUD) & includes GST.

 

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I use these companies for quality services & manufacturing etc

Powder coating by ColourCoatings * Paint stripping & cleaning by REDISTRIP NSW P/L * Glass beading & sand blasting by Impact Glass Beading * Zinc plating by Elite Plating * Transformers by Star Delta & Harbuch Elect. * Laser cutting, etching & manufacturing by Micron Manufacturing * 

 

 

 

 

**SPECIAL OFFER**

DOUBLE THE ROTATOR WARRANTY.

PURCHASE & INSTALL TWO (2) CREATE CK-46 MAST BEARING ABOVE ANY ROTATOR PURCHASED BELOW I WILL DOUBLE THE LISTED WARRANTY (ie 36 month to 72 month).

Disclaimer :- Photo proof of proper approved installation must be provided to activate the warranty extension.

 

 

>>CLICK PHOTOS TO ENLARGE INTO GALLERY FORM<<

 

 

 

 CREATE 

 

 CK-46 

 

 Mast Bearing.

 NEW.

 

 (Qty 6) (FOR SALE)   $130AUD each. 

  

 

"NEW" Mast Bearing for above rotators.

The CK-46 is a revolutionary new type of mast (thrust) bearing, that is a brake away from the standard notions of the past. Advanced engineering plastic technology for the bearings & magnesium alloy die-cast are used for the housings respectively, & also galvanized high tension bolts are used as the hardware, that assures high intensity & strength, anti-corrosion features of the mast bearing. The grasping method for the mast is chuck type (instead of bolts ends type) that adapts the same structures used in the lathe machine, enables a strong grasping force to the mast, that results in no bolt end damage to the mast, meaning aluminium mast can be used with the CK-46, with peace of mind. 

SPECIFICATIONS

Acceptable mast diameter:- ..................40 ~ 65mm.

Allowable Horizontal force:-...................600 Kg.F.

Allowable Vertical Force:-.......................200 Kg.F.

Mounting:-................................................4 x M8 bolts @ 85 mm diameter.

Weight:-....................................................1.4 kg 

 

 

 

 CREATE 

 

 CK-46 

 

 Mast Bearing.

 Refurbished.

 

(Qty 0) (sold out)  $ AUD.

 

 

 Basic Refurbishment. These bearing have been used, But are in good condition.

Completely striped down & cleaned etc then reassembled with new grease.

 

 

 

 ALINCO 

 

 EMR-400 

 

Rotator Set

Refurbished & Upgraded.

 

 (Qty 0) (SOLD)  $ AUD

 

12 month warranty (extendable to 24 month for an extra $100.00).

  

The pics below are of the actual item for sale.

 

youtube-logo-full_color100.jpg - 5.00 Kb

 

CLICK TO View Controller video on You Tube 

CLICK TO VIEW Rotator video on YouTube

 

Rotator Set with Panel Metered Controller & rotator with top mast clamp, hardware, plug for control cable & revised manual.

 

Wind Area .............. 0.50m Sq.

Rotation Torque .....5.5 Kg/m

Brake Torque ......... 15.0 Kg/m

Mast Size ............... 38~50mm

Rotation Time ....... 60 second 360 degree

Control Cable ........6 core 

Rotator Voltage .....100vAC.

 

The Panel metered Controller :- Upgraded to control the 100vAC rotator.

This controller has panel meter direction display & a single 2 way paddle style direction switch.

Completely strip down, the steel chassis was cleaned & upgraded then under coated followed top coat, The outer housing was cut out to suit the chassis upgrades.  

Features:- New PCB with LED power supply on board, New 240vAC transformer with 100v & 12v output, Single two way direction paddle switch, Panel meter was replaced with one from a Kenpro KR-400 & is illuminated with LED strip light, New Fused IEC socket on back panel along with a 6 pin Cinch socket & S/S mounting plate, Calibration POT.

Supplied with new 6 pin Cinch plug. 

 

The EMR-400 Rotator :- Has a friction brake on the motor, has been fully refurbished & upgraded.

New parts are:- M6 Stainless steel clamping & mounting hardware, Limit micro switches, Motor start CAP, Bearings, Wiring, M4 screw in terminal board, etc .

Replacement/Upgrade parts:- 100vAc motor, Zinc plated gears etc, The 8 x M6 mounting holes have been drilled out & had metric M6 RECOIL's installed.

The top chassis plate was strip down (removed the first gear & limit swing bar) then prepared for upgrades, it was them under coated & painted.

The motor start CAP is now in the rotator & limit switches have been installed which means you can still use the standard 6 core control cable.

Installed new ball bearings & reassembled with new grease through out.

Aligned & Calibrated with the controller.

Includes top mast clamp & S/S mounting hardware.

 

240vAC.  12 month warranty (extendable to 24 month for an extra $100.00).

This Unit was available For Exchange. CLICK For Details.

 

 

 

 CREATE 

 

 RC5-1 

 

 Rotator Set with Dial Speed.

 

 Rebuilt, Refurbished & Upgraded With NEW Parts.

 

 (Qty 1) (FOR SALE)  $1,100 AUD. 

 

The pics below are of the actual item for sale.

   

 

youtube-logo-full_color100.jpg - 5.00 Kb

View the video on my YouTube channel

 

Rotator & Controller Set :- Includes:- Top mast clamp, Plug & terminals for control cable, GAL mounting & clamping hardware & Manual. Requires 7 core control cable not supplied but sold separately, please view cable available on the rotator spares page.

 

Wind Area .............. 1.2 m sq.

Rotation Torque ..... 6.0 kg/m

Brake Torque ......... 80 kg/m

Mast Size ............... 48 ~ 63mm

Rotation Time ........ 75 ~ 110 seconds 360 degrees

Rotator Voltage ..... 28vAC.

 

The -1 Controller :- Has variable dial speed control (75 to 110 seconds for 360 degrees)  with a full circle compass display with a single on-off-on manual direction paddle switch.

The controller was completely stripped down & upgraded with NEW parts.

New Parts installed:- PB-1 PCB, 7 way output terminal barrier, Display drive gearing, POT for Speed Control, LED illumination, Limit LED, IEC power socket & safety power lead, M4 earth bolt.

Completely re-wired the whole controller. 

Has be fully checked & aligned with the RC5-1 rotator below.

 

The RC5 Rotator :- Has 1/60 worm drive into two stage reduction gearing, all driven by a high torque 28v AC motor.

Able to rotate a full 380 degrees. It has low back lash with high rotation torque & powerful braking without relying on any auxiliary brake mechanism. With a total of only four gears, two of which are made from high tensile steel & the other two are made from zinc alloy, all running on high tensile steel shafts.

Includes:- Top mast clamp & mounting hardware + plug & terminals for control cable.

Completely stripped down & cleaned.

Has been refurbished & updated with @ least 50% NEW parts.

NEW Parts list:- Top & bottom housings, MC601 Output flange, Top Mast clamp set, Coupling assembly, Shafts for Worm Gear & Worm Wheel, Drive Gear shaft, Final gear  shaft, POT gear, 500 ohm POT & mounting bracket, Weather Seal & Screw cover cap, Both plug & socket for control cable, Fully re-wired. 

The Worm Gear/Worm Wheel chamber was upgraded & sealed better for the new Bel-Ray 00 white fluid grease I use the chamber.

The Main & Drive gears were installed into the housings with new grease through out. 

Aligned & calibrated to the RC5-1 controller.

 

230vAC. 24 month warranty.

This Unit is available For Exchange. CLICK For Details.

 

 

 

 

 CREATE 

 

 RC5-DC24DS7 

 

 Rotator Set with Dial Speed & Remote Control.

 

 Rebuilt, Refurbished & Upgraded With NEW Parts.

 

 (Qty 1) (FOR SALE)  $1,600 AUD. 

 

The pics below are of the actual item for sale.

 

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CLICK TO View the RC5-DS7R video 1 on You Tube

CLICK TO View the RC5-DC24 video 2 on You Tube

 

Includes top mast clamp & Gal H/W + plug & fork terminals for control cable, revised manual. 

Wind Area .................. 1.2 m sq.

Rotation Torque ........ 4 ~ 10 kg/m

Brake Torque ..............90 kg/m

Mast Size ....................48 ~ 63mm

Brake System..............Worm Drive a natural brake system

Rotation Time ............ 35 ~ 110 seconds 360 degrees

Rotation Angle............380 degrees.

Rotator Motor .............24vDC 13w.

Rotator Weight............5.0Kg

Controller Weight ......3.1Kg

 

The RC5-DS7 Controller :- Has Dial Speed Control With Manual Direction Switch & Full Circle Compass Display, New DS7R remote control PCB.

Since the original controller was damaged by lightning it was completely stripped down & upgraded with NEW parts.

New Parts installed:- DS7R & Power PCB's, 10amp PWM speed control module, 7 way output terminal barrier, Display drive gearing, POT for Speed Control, POT's for display assembly & adjustment, Transformer, LED illumination, Limit LED, Fused IEC power socket & safety power lead, M4 earth bolt.

Completely re-wired the whole controller. Housings have been repainted, . 

Has be fully checked & aligned with the RC5-DC24 rotator below.

 

The RC5-DC24 Rotator :- Has 1/77 worm drive into two stage reduction gearing, all driven by a new 24v DC motor.

Able to rotate a full 380 degrees. It has low back lash with high rotation torque & powerful braking without relying on any auxiliary brake mechanism. With a total of only four gears, two of which are made from high tensile steel & the other two are made from zinc alloy, all running on high tensile steel shafts.

Includes:- Top mast clamp & mounting hardware + plug & terminals for control cable.

         

Completely stripped down & cleaned.

Has been refurbished & updated with @ least 75% NEW parts.

NEW Parts list:- MC601 Output flange, 24v DC motor + mounting bracket, Coupling assembly, Shafts for Worm Gear & Worm Wheel, Worm gear & worm wheel, Drive Gear & shaft, Final gear & shaft, Limit Switch assembly, POT gear, 500 ohm POT & mounting bracket, Weather Seal & Screw cover cap, Both plug & socket for control cable, Fully re-wired. 

The housings & mast clamps were glass bead blasted etched primed then paint in Epoxy Enamel Pewter.

The Worm Gear/Worm Wheel chamber was upgraded & sealed better for the new Bel-Ray 00 white fluid grease I use the chamber.

The Main & Drive gears were re-installed into the refurbished housings with new grease through out. 

Aligned & calibrated to the RC5-DS7 controller.

 

230vAC. 24 month warranty.

This Unit is available For Exchange. CLICK For Details.

 

 

 

 CREATE 

 

 RC5A-3 

 

Rotator Set with Dial Speed & Preset Control.

NEW.

 

 (Qty 0) (SOLD)   $AUD.

 

The pics below are of the actual item for sale.

 

NEW  Rotator & Controller Set :- In original box Includes:- Top mast clamp, Plug & terminals for control cable, GAL mounting & clamping hardware & Manual. Uses 7 core control cable not supplied & sold separately, please view cable available on the rotator spares page.

Wind Area .............. 2.5 m sq.

Rotation Torque ..... 16.0 kg/m

Brake Torque ...........200 kg/m

Mast Size .................48 ~ 63mm

Brake System...........Worm Drive a natural brake system

Rotation Time ......... 75 ~ 110 seconds 360 degrees

Rotation Angle.........380 degrees.

Rotator Voltage ..... .28vAC.

Rotator Weight.........7.0Kg

 

The -3 Controller :- NEW. Has variable dial speed control (75 to 110 seconds for 360 degrees) & Dial Preset with a full circle compass display includes a single on-off-on manual direction paddle switch.

The RC5A Rotator :- NEW. Has 1/60 worm drive into two stage reduction gearing, all driven by a high torque 28v AC motor.

Able to rotate a full 380 degrees. It has low back lash with high rotation torque & powerful braking without relying on any auxiliary brake mechanism. With a total of only four gears, which are made from high tensile steel, all running on individual high tensile steel shafts.

230 vAC. 

 

 

CDE/HyGain

 

CD-45 Rotator

 

 

DUORO

 

DS-2HG Controller.

 

 (Qty 0) (SOLD)  $ AUD 

 

 24 month warranty.

  

The pics below are of the actual item for sale.

 

Panel Metered DS-2HG Controller & CD-45 rotator with lower mast clamp assembly, hardware, plugs for control cable & revised manual.

 

Wind Area .............. 0.79m Sq.

Rotation Torque .....6.91 Kg/m

Brake Torque ......... 9.21 Kg/m

Mast Size ............... 50mm

Brake System.........Friction cork brake pads inside motor

Rotation Time ....... 60 second 360 degree

Control Cable ........7 core 

Rotator Voltage .....24vAC

Rotator Weight ......3.5Kg.

 

The DS Panel metered Controller :- Replacement controller for upgraded CD-45 series rotators.

This controller has panel meter direction display & a single 2 way paddle style direction switch.

Features:- New enclosure with my all new stainless steel sub chassis, New Compact CDE/HyGain PCB with adjustable LED brightness control on board, Two x 240v transformers, Single two way direction paddle switch from a Create RC5 controller (manual Left/Right with centre off), Panel meter is from a Kenpro KR-400 controller with LED illumination inside, New illuminated power switch, On the rear panel Fused IEC socket, 8 pin Cinch socket, Meter calibration POT. Rotators motor start CAP is in the controller as I was not able to fit it into the rotator.

Supplied with new 8 pin Cinch plug. 

 

The CD-45 Rotator :- Has a friction brake in the motor & has fully refurbished & upgraded.

 

This rotator was completely striped down to the last nut bolt & screw, then cleaned & prep for upgrades.
The motor was disassembled to repair the friction brake, new cork pads installed.
Upgrades:- Control cable is 7 core via a recessed 8 pin Cinch socket/plug assembly (Replacing the 8 way screw terminal strip), The mast clamp bracket is from a Ham 4 that was re-zinc plated, includes refurbished S/S 'U' bolts & zinc plated hardware.
The housings have been Glass Bead Blasted followed by etch priming then painted in silver hammer tone.
Shimmed & aligned the gears. Aligned & calibrated with the DS2-HG controller.

Includes Lower mast clamp bracket assembly & clamping/mounting hardware + Stainless steel 'U' bolts.

240vAC.  24 month warranty.

This Rotator Set was available for exchange. CLICK for details.

 

 

 

CDE/HyGain

 

CDE HAM2+ Rotator & Controller.

Refurbished & Upgraded with NEW parts.

 

 (Qty 0) (SOLD)  $ AUD.

  

The pics below are of the actual item for sale.

 

 

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CLICK TO View the video on You Tube

CLICK TO View the Ham2 video on YouTube.

 

 

Includes top mast clamp, plugs for control cable & IEC power lead + revised manual.

 

Wind Area .............. 1.16m Sq.

Rotation Torque ..... 9.3 Kg/m

Brake Torque ......... 58.0 Kg/m

Mast Size ............... 50mm

Rotation Time ....... 60 second 360 degree

Control Cable ........Upgraded to 7 core 

Rotator Voltage ..... 24vAC.

 

The HAM2 Controller :- Refurbished & upgraded to dual action direction switches (No more holding down the brake switch + the direction switch), upgraded to 7 core control cable.

Completely disassembled for mods & upgrades including removing the rear panel.

Upgrades:- New BDS-35 Auto brake & delay PCB, Converted from 3 lever action to dual action two levers including 4 new micro switches, Replaced the rear panel with a laser cut & etched stainless steel panel with NEW fused IEC & Cinch sockets + new CAL/NORM switch & earth bolt,

The original control PCB was replaced with one of my Prototype new version which has 12v output to drive the newly install LED display illumination, Also installed a new display transformer to suit the replacement PCB.

Added 3 LED's for brake & direction action, Replaced the main transformer with a 240v 160va Toroidal version, New illuminated power switch & CAL POT.

Fully re-wired, aligned & calibrated to the rotator.

Includes IEC power lead & Cinch plug.

 

The HAM2 Rotator :- This rotator has a solenoid activated brake 'V' wedge system.

This rotator was rebuild with NEW & refurbished parts, (inc S/S mast clamps & S/S hardware, CAP, Bearings, Cinch socket & plug, hardware etc.  

The NEW motor had to be stripped down as it was not working properly, polished the drive shafts & fixed the friction brake, then bolted it back together.

The Solenoid brake assembly is good condition with new hardware.

Upgrades :- Control cable is now 7 core (instead of 8 core), by way of moving the motor start CAP to the rotator which used Pin's 4 & 8, then separating the motor & solenoid 0v on Pin 1, moving the motor to Pin 4, Replaced screw terminal with Cinch socket & cover plate, mounted the NEW motor start CAP,  Mast bracket upgraded my NEW Stainless Steel version.

Housings were glass bead blasted, etched primed then finished of in Hammer Tone Silver paint. Shimmed & aligned the gearing, replaced the bearings, then reassembled with new grease through out. Re-wired, Aligned & Calibrated with the controller.

Includes top mast clamp, mounting hardware, Cinch plug. 

Transformers are 240vAC not 220vAC.

This unit was available for exchange. CLICK For Details.

 

 

 

 

DAIWA

 

DC-7011DS Controller

 

DR-7600 Rotator.

 

 (Qty 0 ) (SOLD)  $ AUD.

 

The pics below were of the actual item for sale.

 

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View the DAIWA DC-7011DS video on YouTube 

View the DAIWA DR-7600 video on YouTube

 

 

Rotator With A Full Circle Standard Controller, Refurbished & Upgraded.

Includes Top Mast Clamp & S/S mounting clamping hardware, revised & upgraded manual inc. new schematic.

 

Wind Area ...............1.5m Sq.

Rotation Torque ..... 6.0 Kg/m

Brake Torque ......... 40 Kg/m

Mast Size ............... 38 ~ 62mm

Rotation Time ....... 60 second 360 degree

Rotation stops .......Mechanical & Electrical

Control Cable .........6 core

Features...................Manual direction switches, LED display illumination

Rotator Voltage ..... 24vAC.

 

The DC-7011DS Controller:- 

Manual direction switches, full circle display & LED illumination. Refurbished & upgraded etc.

Completely disassembled then cleaned, upgraded. Replaced original damaged casings with a NEW Hammond 1598 ABS plastic enclosure. The base & rear chassis have been replaced with a new Stainless-Steel version. The front chassis & front panel have been cut down, both upgraded chassis were installed into new enclosure.
On the front panel, I installed a new illuminated push on/off button power switch.
The PCB has been upgraded with new 10 turn meter alignment POT, to make alignment easier.
Replaced old globe display illumination with 2 x LED modules & installed their power supply onto the main PCB. Replaced the damaged direction display with one from a DC7001 controller Replaced cracked gear in display drive train, refurbished the POT.
The rear panel has an upgraded 6-way screws terminal board, Fused IEC socket & Earth bolt.
Re-wired then re-calibrated & aligned with the DT-7600 rotator.

Supplied with IEC power lead & a revised manual.

 

The DAIWA DR-7600 Rotator:- 

This rotator has been upgraded with solid final gear & 8mm gear shafts.  

Completely disassembled, cleaned & checked all parts for damage etc. The original 4-stack final drive gear was replaced with one of my KD-38-8 solid gears. Replaced the original 7mm gear shafts with new 8mm versions, all gears & spacer have been bored out to 8mm. Installed NEW limit switches & re-wired to the new 7 pin round LTW socket mounted on an Aluminium cover/mounting plate. Housings & mast clamps have Glass Bead Blasted, then Etch primer followed by Painting in Pewter Epoxy Enamel paint. The mast clamps have been upgraded with RECOIL thread inserts. Re-assembled with new bearings & grease throughout. Re-aligned & calibrated to the controller.

Supplied with new LTW 7 pin plug, stainless-steel mounting & clamping hardware.

230v AC. 24 month warranty.

This unit was available for exchange. CLICK For Details.

 

 

 

 

DAIWA

 

CR-4 Controller Only.

Basic Refurbishment.

 

 (Qty 0) (SOLD)  $ AUD.

 

The pics below are of the actual item for sale.

 

Controller ONLY for MR-750E & MR-300E Multi Torque Rotators :-

Basic Refurbishment, Stripped down cleaned & serviced.

Upgraded meter illumination with LED's . Replaced cracked gear in the direction indicator drive train. Added heat sink to voltage regulator on PCB. Changed the AC primary tapping on the transformer from 100v to 230v. Replaced power cable with an approved safety version, re-wired to the switch & fuse.

230v AC.  12 month warranty.

 

 

 

 DUORO DAIWA

 

 CR-4P Controller

 

 DAIWA

 

 DR-7600 Rotator.

 

 (Qty 0 ) (SOLD)  $ AUD.

 

The pics below were of the actual item for sale.

 

 

youtube-logo-full_color100.jpg - 5.00 Kb

View the DAIWA DR-7600 video on YouTube 

 

 

Rotator With A Full Circle Pre-set Controller With Multi Voltage Output, Refurbished & Upgraded.

Includes Top Mast Clamp & S/S mounting clamping hardware, Plug for the control cable,  revised & upgraded manual inc new schematic.

Wind Area ...............1.5m Sq.

Rotation Torque ..... 6.0 Kg/m

Brake Torque ......... 40 Kg/m

Mast Size ............... 38 ~ 62mm

Rotation Time ....... 64 second 360 degree

Rotation stops .......Mechanical & Electrical

Control Cable .........7 core with limit feed back to the controller

Features...................Manual & lock direction switches, Dial Preset, Multi voltage output,

                                  LED display illumination inc end of needle, Limit indicator in needle

Rotator Voltage ..... 24vAC.

 

The CR-4P Controller:- 

Manual & lock direction switches, dial pre-set control & full circle display. Refurbished & upgraded etc.

Cleaned & upgraded.

On the insides:- I installed LED display illumination including the needle end, Needle also has the rotation limit indicator in it which is controlled by a small PCB via the originally unused terminal 4 on the back of the controller, Replaced the cracked gear in the display drive assembly & also refurbished the POT.

On the back panel:- Installed new wiring selection chart.    

Re-wired, re-calibrated & aligned to the upgraded DR-7600 rotator.

Includes revised & upgraded manual including schematic. 

The DAIWA DR-7600 Rotator:- 

This rotator has been upgraded, reconfigured & rewired to suit the CR-4P controller.  

Fully striped down, cleaned & checked all parts for damage etc, Affixed the gear shafts into the lower gear chassis.

The original 4 stack final drive gear was replaced with my KD-38T solid thicker gear version. Install new limit switches with limit rotation feed back to the controller, Fully re-wired to new 7pin round LTW socket which is mounted on a new S/S cover/mounting plate.

The housings & mast clamps were Glass Bead Blasted then etched primed followed by painting in Pewter Epoxy Enamel. I install M8 RECOIL inserts into the top & bottom mast clamp mounting holes as well as into the threaded side if the mast clamps. Reassembled with new ball bearings & new grease through out. Aligned & calibrated to the CR-4P controller.

Supplied with 7 pin IP67 plug & S/S mounting/clamping hardware.

230v AC. 24 month warranty.

This unit was available for exchange. CLICK For Details.

 

 

 

 EMOTATOR 

 

 105TSX 

 

 Rotator Set.

 Serviced NEW OLD STOCK.

 

 (Qty 0) (SOLD)  $AUD.

 

The pics below were of the actual item for sale.

 

 NOS Rotator & Standard full circle controller.

Includes NOS Top #1212 Mast Clamp, Original Mounting & Clamping Hardware + Plug For Control Cable (still in their original packaging) & manual, includes original cardboard box.

Wind Area ...............1.0m Sq.

Rotation Torque ..... 5.0 Kg/m

Brake Torque ......... 30 Kg/m

Mast Size ................ 32 ~ 62mm

Rotation Time ....... .65 second 360 degree

Rotator Voltage ..... 24vAC

Controller Input.......240vAC

Rotator Weight........3.5Kg.

Rotator Colour.........Silver

Warranty...................36 month

 

The NOS TSX Controller:-  Full circle display with momentary & lift to lock direction switch.

Checked & cleaned.

The Back Panel:- Installed new label on plate, Installed new safety power plug .

Fully tested & aligned with the NOS 105 rotator.

 

The 105 Rotator :- Has a 24v AC motor & a friction brake system mount on top of the motor.

Stripped down & fully serviced (removed all the original grease that was just starting to go off), Reassembled with new grease.

Re-aligned & calibrated to the TSX controller.

Supplied with original upper mast clamp & cabling + mounting hardware still in original packaging.

 

240v AC, 36 month warranty.

This unit was available for exchange. Click for DETAILS.

 

 

 

 EMOTATOR 

 

 

 507-DS7R 

 

 Rotator Set.

 

 Refurbished & upgraded

 

 (Qty 1) (FOR SALE)  $750.00AUD. 

 

The pics below are of the actual item for sale.

 

Includes Top Mast clamp MC1213, Plugs for control, IEC power leads, 5pin DIN plug, Revised manual, Sold separately cut to length & terminate 5 core control cable.

 

Wind Area ............................1.5m Sq.

Rotation Torque .................. 6.0 Kg/m

Brake Torque ................... ....50 Kg/m

Mast Size ..............................40 ~ 63mm. Self Centering 3 piece.

Rotation Time   .................... 40 second for 360 degree

Control cable      ...................5 core

Drive train............................. All steel reduction gearing with solid final gear

Rotator Voltage.....................24vDC.

Controller Features..............Full circle compass direction display with LED illumination,                ...............................................Momentary & lift to lock direction switch, RS232 remote control.  

Rotator weight .....................4.2.0kg including Mast Clamp

Rotator Dimensions.............324 H x 184 Dia. , with a 136 dia. mounting base 

Controller Weight ................2.3 kg

Controller Dimensions........120 W x 155 H x 180 D

Warranty................................24 month

 

The DS7R Controller:- Full circle display with momentary & lift to lock paddle direction switch & can be remotely controlled by computer etc

This controller was original a SDX version for a 747 rotator, I replaced the original PCB with my upgraded DS7R PCB

The front panel:- Has full circle direction display, Single Left/Right direction switch (with lift to lock action), Standard power switch.

The back panel:- 6 pin Cinch socket & cover plate, Fused IEC 240v socket, Meter calibration POT & earth bolt.

On the inside: - Install the upgraded DS7R PCB, LED illumination display with it's power supply on the DS7R PCB, The original SRX multi voltage output transformer was used, Calibrated & aligned to the 507 rotator.

 

The 507 Rotator: - A 502 was upgraded with a 24v DC motor & 4 gears were changed for a lower gear ratio.

 

Disassembled to the last nut, bolt & screw, then cleaned & check all parts for damage.

Repaired & upgraded the sub chassis, Made up a new motor plate, Replace the original 100v AC motor with a 24v DC version (from an Yaesu G-1000), Replaced & re-wired limit switches also  installed the reverse direction diodes, Refurbished the 600 ohm POT.

All the housings & mast clamps have been Glass Bead Blasted by IMPACT GLASS BEAD follow by etch primer & then sprayed in Pewter Epoxy Enamel paint. The stainless steel hardware was cleaned in a special solution. Replaced the control cable socket with a 5pin LTW socket on a S/S cover plate, Supplied with New 5pin LTW plug.

The gear assembly upgrades:- Gear No 1,2 & 3 were replaced with new gears that are used in a 1103 rotator, I also upgraded the No4 gear with a lower ratio, all these gearing  upgrades gives a lower gear ratio for the DC motor, which has increase the brake torque. Installed a brass support strap under No3 gear to remove the weight of the heaver gears above No.1 gear (this lets it spin freely).

The gears were aligned & shimmed in their sub chassis then installed into the refurbished housing with the new bearing & new grease through out.

 

Re-aligned & calibrated with the DS7R controller.

240vAC. 24 month warranty.

This unit is available for exchange. Click for DETAILS.

 

 

 

 

 EMOTATOR 

 

 1102MSB 

 

 Rotator Set.

 Refurbished & Upgraded etc.

 

 (Qty 0) (SOLD)  $AUD.

 

The pics below were of the actual item for sale.

 

 

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View Part 1 of the 1102MSB Build on YouTube.

View Parts 2 of the 1102MSB build on YouTube.

View the M-49ss gear upgrade video on my YouTube channel.

 

 

1102 Rotator With A Standard Full Circle Display Controller.

Includes Top Mast Clamp, Plugs For Control Cable + revised manual .

 

Wind Area ................2.5m Sq.

Rotation Torque ..... 8.0 Kg/m

Brake Torque ......... 100 Kg/m

Mast Size ................ 45 ~ 60mm

Rotation Time ........ 80 second 360 degree

Rotator Voltage ..... 100vAC

Rotator Weight........6.2Kg including mast clamp.

 

The MSB Controller:-  Full Circle Display with a BDS-35 brake delay PCB.

Fully disassembled, cleaned & prepared the chassis for new upgraded parts. Chassis was then re-zinc plated.

The Front panel:- NOS Front panel & direction switch knob, installed a 3mm Red LED for brake action. 

The Back Panel:- Installed a new 8 pin Cinch socket & lased cut + label etched cover/mounting plate, New fused IEC 240v socket & earth bolt.

On the Inside:- Replaced the original degraded direction display with a solid plastic version which is   illuminated by 4 x 3mm white LED's driven by one of my upgraded yLED-ac PCB's, Installed a New Australian made multi tap transformer, Also installed on of my BDS-35 brake delay PCB's, Fully rewired.  

Fully tested & aligned with the 1102 rotator.

 

The 1102 Rotator :- Has solenoid activated twin wedge brake system.

Disassembled to the last nut, bolt & screw. Cleaned & checked all parts for damage.

The 4th gear in the drive train was replaced with a new thicker stainless steel version, as the original version is a weak point in these rotators. This new gear (p/n M-49ss) was manufactured for me by ASM Services using laser sintered metal 3D printing process.

All housing & the mast bracket _ clamps were Glass Bead Blasted, followed by Etch Priming then finished off with a top coat epoxy Enamel Silver Hammer Tone.

Most steel brackets & plates have been re-zinc plated, All gear shafts have been affixed to into the main gear chassis. Replaced the control cable socket with New 7 pin LTW version. 

The gears were aligned & shimmed then re-assembled into the refurbished housings with new bearings & new grease through out.

Re-aligned & calibrated to the MSB controller.

 

240v AC, 24 month warranty.

This unit was available for exchange. Click for DETAILS.

 

 

 

 EMOTATOR 

 

 1300 CR-4P 

 

 Rotator Set.

 Refurbished & Upgraded etc.

 

 (Qty 0) (SOLD)  $ AUD.

 

The pics below were of the actual item for sale.

 

 

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View the 1300 CR-4P video part 1 on my YouTube channel

View the 1300 CR-4P video part 2 on my YouTube channel

 

1300 Rotator with CR-4P Preset Full Circle Display Controller.

Includes Top Mast Clamp, Plug For Control Cable + revised manual .

 

Wind Area ................3.0m Sq.

Rotation Torque ..... 30.0 Kg/m

Brake Torque ......... 250 Kg/m

Mast Size ................ 48 ~ 63mm

Rotation Time ........ 70 second 360 degree

Control Cable...........7 core

Rotator Voltage ..... 25vAC

Rotator Weight........5.5Kg including mast clamp.

 

The CR-4P Controller:- Full Circle Display with LED illumination, Momentary + lock direction switches + Dial prese control.

Fully disassembled, cleaned & prepared rear panel for upgrades.

The Front panel:- Replaced compass direction display with late version, Installed two small LED's into the end of the needle, Blue for direction & red for limit action all controlled by my New yLED-dc+Limit PCB. 

The Back Panel:- Was stripped down re-painted & then fully re-labelled,  Installed a new 7 way terminal barrier, New fused IEC 240v socket & earth bolt + Output put voltage select terminal.

On the Inside:- Installed the new yLED-dc+Limt PCB, Refurbished the display POT as well as the display gear assembly, Upgraded the display illumination with 2 x 5mm LED's, Installed 10 turn adjustment POT's & terminal blocks to the PCB's, Re-configured wiring.  

Fully tested & aligned with the 1105 rotator.

 

The 1300 Rotator :- Has twin solid final drive gears & BK spring brake system.

Disassembled to the last nut, bolt & screw. Cleaned & checked all parts for damage.

All housing & the New Create mast bracket were Glass Bead Blasted, followed by Etch Priming then finished off with a top coat epoxy Enamel Pewter.

Replaced gear shafts with upgraded versions & affixed them to into the lower gear chassis. Replaced the limit switches, Installed new 5 turn 500 ohm POT with new drive gear & stainless steel mounting bracket, Replaced the control cable socket with New 7 pin LTW version & S/S cover plate. 

The gears were aligned & shimmed then re-assembled into the refurbished housings with new bearings & new grease through out.

Install new upgraded Create MC-2 mast bracket assembly onto the top housing, includes all GAL H/W. . 

Re-aligned & calibrated to the CR-4P controller.

 

240v AC, 24 month warranty.

This unit was available for exchange. Click for DETAILS.

 

 

 

 EMOTATOR 

 

 1280 CR-4P-DC 

 

 Rotator Set.

 Refurbished & Upgraded etc.

 

 (Qty 0) (SOLD ) $AUD.

  

The pics below were of the actual item for sale.

 

 

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View the 1280 CR4P-DC video on YouTube

View the Gearing & New Chassis Video on YouTube

View the New FX44s pinion Video on YouTube

View the MC1219AP Adaptor Plate video on YouTube

 

 

Rotator with Dial PreSet & Speed CR-4P-DC Controller, Refurbished & Upgraded.

Includes New MC-1219+AP Top Mast Clamp & Adaptor Plate Assembly, Plugs for control cable & New manual.

Wind Area .............. 3.0 m sq.

Brake Torque ......... 250 Kg/m

Rotation Torque .... 18 ~ 30 Kg/m

Mast size ............... 50 ~ 80mm

Rotation  Time .....  80 ~ 170 seconds 360 degrees

Rotator Voltage ....  24vDC.

 

The CR4P-DC Controller:- Has been full circle display, Dial PreSet & Speed control + momentary or lock direction switch.

Completely disassembled, cleaned & prepared chassis for new DC upgrade parts.

The Back Panel:- Installed dual output terminals 1 x 8way screw terminal barrier & 8 pin Cinch chassis socket, also installed a new fused IEC socket & earth bolt.

On the inside:- Upgraded display illumination with LED's including illuminated direction needle. The original transformer was replaced with two separate versions 1 x 80 VA 23v all new Australian made version for direction & a new 12v version for the display etc. Also installed DC supply & a PWM motor speed controller. Upgraded the direction switches now also controlling the Preset relays 

The MC-1219+AP Mast Clamp & Adaptor plate Assembly.

All aluminium adaptor plate & refurbished MC-1219 mast clamp. The new adaptor plate is made from 178mm dia. solid aluminium bar cut to 20mm thick then machined with 6 x counter bored holes for mounting to the rotator with 6 x M10 threaded holes for the H/D MC-1219 mast clamp. Both the adaptor plate & mast clamps glass bean blasted, etched primed & painted in epoxy enamel paint (Pewter). Includes all stainless steel M8 & M10 clamping/mounting hardware.   

The 1280 Rotator:- Twin solid final drives onto housing & driven by a (DME60SB) 24v DC motor (this motor is one size larger than what is in the Yaesu G-2800 rotator).

 

This rotator is an upgraded 1200 with new re-design 10mm thick aluminium gear/motor plate with New longer 12mm gear shafts that are fixed solid into the new gear/motor plate, the gear drive train now has an extra reduction gear in line to slow the rotator down (now over 7,000:1 ratio), giving more rotation & brake torque. Also the motor's aluminium pinion gear was replaced with my all new steel version that was Laser Sintered Metal 3D Printed for me locally.   

 

Completely disassembled & cleaned etc, checked all parts for damage. All gears are in very good condition. I order to add an extra gear into the drive train I replaced the first 3 gears with new versions which have a narrower set plus the No 1 gear was cut down to the narrower set. The new longer 12mm gear shafts had C-clip grooves cut into them, to hold the two top heavy gear off the faster moving lower gears, this also reduces the load on the motor letting these spin free. Replaced the original control cable socket with a new 5 pin IP67 version. The housings were Glass Bead Blasted, etch primed followed by painting in epoxy enamel (pewter).

Reassembled with new bearing & new grease through out. Re-aligned & calibrated with the controller.

240v AC. 24 month warranty.

This unit was available for exchange. CLICK for DETAILS

 

 

 

 IWASAKI - 400 

 

 Rotator Set

 

 Refurbished & Upgraded etc.

 

 (Qty 0) (SOLD)  $ AUD 

 

  

The pics below are of the actual item for sale.

 

Rotator Set with Panel Metered Controller & Rotator with top mast clamp, hardware, plug for control cable & revised manual.

 

Wind Area .............. 0.50m Sq.

Rotation Torque .....5.5 Kg/m

Brake Torque ......... 15.0 Kg/m

Mast Size ............... 38~50mm

Rotation Time ........ 60 second 360 degree

Control Cable .........6 core 

Rotator Voltage ......24vAC.

 

The Panel metered Controller :- Upgraded with new PCB & output socket.

This controller has panel meter direction display & a single 2 way paddle style direction switch.

Completely strip down, the steel chassis was cleaned & upgraded for the IEC & output sockets.

The outer housing was cut out to suit the chassis upgrades.  

Features:- New PCB with LED power supply on board, illuminated with LED strip light, New Fused IEC socket on back panel along with a 6 pin Cinch socket & S/S mounting plate, Calibration POT.

Supplied with new 6 pin Cinch plug. 

 

The FU-400 Rotator :- Has a friction brake on the motor, has been fully refurbished & upgraded.

New parts are:- 1/4" zinc plated clamping & mounting hardware, Limit micro switches, Motor start CAP, Bearings, Wiring, M4 screw in terminal board, etc .

The motor start CAP is now in the rotator & limit switches have been installed which means you can still use the standard 6 core control cable.

Installed new ball bearings & reassembled with new grease through out.

Aligned & Calibrated with the controller.

Includes top mast clamp & S/S mounting hardware.

 

240vAC.  24 month warranty.

This unit is available for exchange. CLICK For Details.

 

 

 

 KENPRO

 

 KR-400 

 

 Rotator Set.

 Refurbished & Upgraded.

 

 (Qty 0) (SOLD)  $ AUD. 

 

The pics below are of the actual item for sale.

 

 SPECIFICATIONS

 Antenna Wind Area (Pole mount)...........  0.5m Sq x 0.5m

 Antenna Wind Area (Tower mount)......... 1.0m Sq. With thrust bearing

 Rotation Torque ………………………      4 kg/m

 Brake Torque……………………………    15 kg/m

 Vertical Load Max………………………    200 kg

 Drive Train………………………………     Reduction gears.

 Brake System……………………………    Friction Disc Brake

 Rotation Range…………………………    365 degrees

 Rotation Time (360 degrees)…………     60 seconds @ 50 Hz.

 Rotation End Stops............................      Mechanical & electrical

 Maximum Continuous Duty..............       3 minutes

 Control Cable……………………………    6 wire

 Mast Size………………………………...   38~63mm dia. 

 Rotator Voltage…………………………    24 vAC

 Rotator Dimensions & Weight……....    180 x 270mm (inc Top mast clamp, 4.5kg

 Controller features..............................    360 degree display, LED illumination

 Controller Mains Voltage…………….      220 v AC 50Hz

 Power Consumption………………….      40 VA

 Controller Dimensions & Weight…..      110(W) x 154(H) x 185(D)mm, 1.9 kg

 

 The Controller: - Refurbished & Upgraded.

Completely disassembled then cleaned, upgraded.

Replaced the original damaged PCB with my own upgraded DS-3 PCB

Also replaced old globe illumination with a 12v LED module.

On the rear panel I installed a 6 pin Cinch socket & cover plate, Fused IEC socket & earth bolt. Moved the motor start capacitor to the rotator, Refurbished Power & direction switches. Housing was paint in Satin Black.

Re-wired, Re-calibrated & aligned with rotator.

Supplied with a new IEC power lead & 6 pin Cinch plug.

 The Rotator: - Refurbished & Upgraded.

Completely disassembled, cleaned & checked all parts for damage etc. Upgraded the 3 stack final drive gears with my KD-38T solid gear version & new spacer, this gives more surface area contact onto the ring gear & lessen the chance of damaging the hard-to-get ring gear. Replaced the ball bearings, installed the motor capacitor & limit switches + a 7 pin LTW socket & cover plate, Fully re-wired. Brake assembly was repositioned & upgraded etc. 

Housings & mast clamps were glass bead blasted, etched primed & painted in Hammer Tone Charcoal. Re-assembled with new ball bearings + new grease throughout. Re-aligned & calibrated to the controller. All M8 mounting & clamping holes were upgraded with M8 RECOIL Stainless Steel inserts.

Supplied with Top Mast Clamp, new stainless-steel clamping & mounting hardware, 7pin LTW plug.

Re-calibrated & aligned with the controller.

Includes revised & updated instruction manual

24 month warranty.

 This unit was available for exchange. CLICK For Details.

 

 

 

 KENPRO

 

 KR-500A_DS-3

 Elevation Rotator Set.

 Basic Refurbishment & Upgrade.

 

 (Qty 1) (FOR SALE)  $600AUD. 

 

The pics below are of the actual item for sale.

 

Wind Area ............... 0.80 m sq.

Rotation Torque ..... 4.0 kg/m

Brake Torque ......... 20 kg/m

Rotation Stops........Mechanical & Electrical

Boom Size...............32 ~ 43

Mast Size ................38 ~ 63mm

Rotation Time ........74 seconds 180 degrees

Rotator Voltage ..... 24v AC

Rotator Weight........3.3kg

 

The Standard Panel metered Controller:- .

Disassembled, cleaned & prep chassis for upgrades etc, Chassis was the zinc plated.

The Back Panel:- Installed a new 6 pin Cinch socket & laser cut S/S cover/mounting plate, New fused IEC 240v socket & earth bolt.

On The Inside:- Replaced original PCB with one of my DS-3p version, installed LED display illumination which is powered by the DS-3p PCB.

Moved the motor start CAP to the rotator & rewired etc

Re-assembled, fully tested & aligned with the KR-500A rotator.

Supplied with IEC power lead & 6 pin Cinch plug for control cable inc. revised manual

 

The KR-500A Rotator :- Has a 24v AC motor & a lift disc brake mount on top of the motor.

   "You have a choice of mount hardware" :-

 (A) Is for mounting to the side of a mast, inc. Long M8 studs & hardware + 4 S/S mast clamps.

 (B) Is for mounting direct to top of a suitable rotator, inc. Aluminium "L" brackets & hardware.  

Disassembled to the last nut, bolt & screw. Cleaned & checked all parts for damage.

Replaced damaged housings with NEW, Installed M8 RECOIL inserts into mounting holes.

 Installed the motor start CAP & NEW limit switches, Refurbished POT. Fully rewired into a NEW LTW 7 pin Chassis Socket .

The Hollow Axle was Glass Bead Blasted by IMPACT GLASS BEAD, the Etch primed & painted in silver then a couple of coats of clear (to match the new housings).

Affixed the gear shafts into the lower gear chassis, Installed freshly greased gears into gear chassis then assembled it & the hollow axle into the NEW housings with the new bearings & new grease through out.

Re-aligned & calibrated with the controller.

Supplied with stainless steel hardware & LTW 7 pin plug.

 

 24 month warranty.

This unit is available for exchange. CLICK For Details.

 

 

 

 KENPRO & DUORO

 

 KR-600_CR-4

 

 Rotator Set.

 Refurbished & Upgraded.

 

 (Qty 0) (SOLD)  $AUD. 

 

The pics below are of the actual item for sale.

 

 SPECIFICATIONS

 Antenna Wind Area (Pole)..................     0.75m Sq x 0.5m

 Antenna Wind Area (Tower)...............     1.5m Sq. With thrust bearing

 Rotation Torque ………………………      6 kg/m

 Brake Torque……………………………    40 kg/m

 Vertical Load Max………………………    200 kg

 Drive Train………………………………      Reduction gears with solid final drive gear.

 Brake System……………………………    BK rotor, Spring & drum on motor

 Rotation Range…………………………    360 degrees

 Rotation Time (360 degrees)…………     60 seconds @ 50 Hz.

 Rotation End Stops............................      Mechanical & electrical

 Maximum Continuous Duty..............       3 minutes

 Control Cable……………………………    7 wire

 Mast Size………………………………...    38~63mm dia.)

 Rotator Voltage…………………………    24 vAC

 Rotator Weight…….............................    5.5kg

 Controller features..............................    360 degree display, LED illumination + end of needle

                                                                Mom. & lock direction switch, Output voltage select.            

 Controller Mains Voltage…………….      240 v AC 50Hz

 Controller Weight…..     .........................4.1 kg

 

 The CR-4 Controller: - Refurbished & Upgraded.

Full circle display with LED illumination, momentary & lock direction switch.

Disassembled, cleaned & prep chassis for new upgrade parts etc.

Replaced original direction display with newer version & upgraded the display drive assembly. Upgraded display illumination to LED including installing bi-colour LED into the direction needle, all controller by my new yLED-dc+Limit PCB which has brightness adjust trim POT’s.

The back panel: - Has been re-zinc plated & re-labelled, Installed a new 7way terminal barrier, fused IEC 240v socket & earth bolt as well as new output voltage select.

Re-assembled, re-wired, fully tested & aligned with the KR-600 rotator.

Includes revised manual, IEC power cable & terminals for the control cable.

 

The KR-600 Rotator: - Refurbished & upgraded etc.

Completely disassembled, cleaned & checked all parts for damage etc. Replaced the POT & limit switches, added limit feed back to the controller. Replaced the original 7mm gearing shafts with new 8mm version & affixed them into the lower chassis, All gears were bored out to 8mm to suit the new shafts, Replaced the final gear stack with my NEW solid KD-38T-8 gear. Replaced original screw terminal board etc with a LTW 7 pin chassis socket & new cover plate, Fully re-wired.

Housings have been Glass Bead Blasted etch primed & painted in Epoxy Enamel Pewter. Re-assembled with new ball bearings & new grease throughout. Re-aligned & calibrated to the CR-4P controller.

Includes NEW stainless-steel mounting & clamping hardware, LTW 7 pin plug.

24 month warranty.

 This unit is available for exchange. CLICK For Details.

 

 

 

 

 KENPRO & DUORO

 

KR680-DS7 Rotator Set.

Refurbished & Upgraded.

 

(Qty 0) (SOLD)  $ AUD.

 

The pics below are of the actual item for sale.

 

 

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View the KR-680-DS7 Controller video on YouTube

View the KR-680DC Rotator video on YouTube

View the KD-38T Solid Drive Gear video on YouTube 

 

The Kenpro/Duoro KR-680-DS7 Controller, has DC Dial Speed Control via PWM PCB & also includes one of my all new DS-7 DC PCB with RS232 remote output.

KENPRO KR-680DC Rotator has been upgraded into a 24vDC configuration with top mast clamps + Revised manual, includes plugs for control cable.

Control cable is 5 core. Control cable NOT included. I do have HD 5 core cable available see rotator spares page.

 

Wind Area ............... 1.8 m sq.

Rotation Torque ..... 5.0~11.0 kg/m

Brake Torque ......... 50 kg/m

Mast Size ................ 38 ~ 63mm

Rotation Time ........ 50 ~ 120 seconds 360 degrees

Rotation Angle ........355 degrees

Control Cable..........5 core

Rotator Voltage ..... 24vDC.

 

The KR-680-DS-7 Controller :-Refurbish & upgraded etc.

Completely disassembled then cleaned, upgraded & moded, then the housing & base chassis was painted.

Installed:- My NEW DS-7R PCB with RS232 output, PWM DC speed control with dial control on the front panel, New power PCB, Replaced original globe illumination with my new yLED-dc-XL-A/C LED illumination PCB, Replaced then original transformer with one from a Emotator 1200FX controller.

On the rear:- I replaced the original screw terminal board with a NEW 6pin CINCH socket mounted on a etched S/S mounting/cover plate, Also installed a new fused IEC 240v socket & earth bolt plus the RS232 remote DIN socket. Fully re-wired. Re-calibrated & aligned to the KR-680DC rotator.

Includes NEW 6 pin CINCH plug & IEC power lead  

The KR-680DC Rotator :- Refurbished & Upgraded.

Completely disassembled, cleaned & checked all parts for damage etc. Installed DC motor & BK assembly etc from a Yaesu G-1000, Change out the damaged plastic/steel No.1 gear with a Fibre/steel gear from a KR-600, Replaced the original 7mm gear shafts with new 8.0mm versions & affixed them into the lower gear chassis, All gears were bored out to 8.0mm to suit the new shafts, Replaced the final (loose) gear stack with my NEW SOLID KD-38T-8 gear, Added new limit switches & with DC change direction diodes, Install new 500 ohm POT, Replaced the original screw terminal board with a NEW LTW 5 pin socket mounted on a new S/S mounting/cover plate, Installed RECOIL inserts:- 8 x M8 into mast clamp mount holes & 4 x M6 into  top housing for the bearing ring, NEW ball bearings were installed.  Housings & mast clamps were GLASS BEAD BLASTED then etched primed followed by painting in EPOXY ENAMEL (Pewter). Re-assembled with new grease through out. Re-aligned & calibrated to the  KR680-DS7 controller. Supplied with Stainless steel clamping & mounting hardware, also includes NEW LTW plug for the control cable.  

This unit was available for exchange. CLICK For Details.

 

 

 

 MORI MA-100-DS3 

 

 Rotator Set.

 Refurbished & Upgraded.

 

 (Qty 1) (FOR SALE)  $950.00AUD. 

 

Pics below are of the actual item for sale.

 

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View Strip down part 1 video on my YouTube channel. 

View Strip Down part 2 video on my YouTube channel.

View How it works video on my YouTube channel.

View Upgrade part 1 & 2 video on my YouTube channel.

View Upgrade parts 3 ~ 7 video on my YouTube channel. 

View Replacement Controller build video on my YouTube channel.

View Assembly & Operation video on my YouTube channel. 

 

MA-100 Rotator with a Replacement Upgraded Panel Metered DS3 Controller

Refurbished & Upgraded By Duoro Services

Fixed Top mast clamp, S/S mounting hardware, IEC power cable & plugs for control cable included.

Some of the below spec are an approximation (from a Mori MX-1000) as not much info is available on the MA-100.

Wind Area Tower….2.0m Sq with mast thrust bearing above.

Wind Area Mast..........1.0m Sq using lower mast clamp.

Rotation Torque…... 9.0 kg/m

Brake Torque……....80 kg/m

Vertical Load……......300 kg

Mast Size…………....45~54 mm diameter

Top Mast Clamp........Is Fixed to top housing inc NEW S/S mast clamps & hardware

Gear Drive System…Seiren Planetary Differential +6 spur gears & 2 internal gears

Gear Bearing races...2 x 6001z & 6 x 608z

Brake System............Drive system is a natural brake

Top Bearings/Track...8mm bearing x 54 running on steel tracks

Lower Bearings.........6.35 x 70 running on Aluminium tracks

Rotation Angle...........365 degrees

Rotation Time……....50 sec @ 50Hz

Control Cable…….....6 core

Rotator Voltage…....100v AC

Rotator Weight……...9.2 kg

Rotator Dia...............Max OD 180mm x height 375mm

Controller Weight......2.5kg

Controller Dia.............Depth 195mm x height 154mm x width 111mm

 

The Replacement DS3 Controller: - Panel metered display with LED illumination, DS3p PCB & manual direction switches.

Fully disassembled, cleaned & prepared chassis for new upgraded parts.

The back panel: - New 6 pin Cinch socket & S/S cover plate, fused IEC 240v socket & earth bolt with wing nut.

On the inside: - Replaced original PCB with my NEW DS3p versions, Upgraded display illumination with a 3 LED module driven by the power supply on the DS3p PCB. Original Transformer was replaced with 2 individual transformers (12v the display PCB etc & a 100v for rotator drive both are 240v input.  Re-assembled, fully tested & aligned with the rotator.

The MA-100 Rotator: - Has Seiren Planetary Differential Drive Gear System made up of 6 spur gears & two internal gears, All gearing is manufactured in steel including the POT drive gearing etc, Motor is a high torque 100v AC split phase reversible motor.

 Disassembled to the last nut, bolt & screw, then cleaned & check all parts for damage.

 All the housings have been Glass Bead Blasted by IMPACT GLASS BEAD follow by etch primer & then sprayed in Enamel hammer tone (sliver) paint.

 Replaced the control cable terminal with a new flying lead with new IP67 7pin round socket (includes new 7 pin plug).

 Installed New: - 500-ohm POT & mounting bracket, Motor start CAP, 8 x bearing races & top/bottom bearings, Limit switches, Motor plate & shields, Most imperial threads were drilled out & metric RECOILS inserts were installed along with new screws & bolts etc, Stainless steel mast clamps & hardware, fully rewire with tined copper wire.

 Re-aligned & calibrated with the controller.

 

240v AC, 24 month warranty.

This unit is available for exchange. CLICK For Details.

 

 

YAESU

 

G-650DXA Rotator Set.

NEW & Upgraded.

 

 (Qty 0) (SOLD) $AUD. 

 

Pics below are of the actual item for sale.

 

 

Wind Area ............... 2.0 mSq. within a tower (1.0mSq pole mount with lower mast clamp)

Rotation Torque ..... 2.0~6.0 kg/m

Brake Torque ......... 50 kg/m

Rotational Angle......450 degrees

Mast Size ................ 38 ~ 63mm (48 ~ 52mm preferred)

Rotation Time ........ 50~120 seconds 360 degrees

Rotator Voltage ..... 24v DC

DXA Controller....... Speed control & Dial Pre-set, Remote control   

 

I was commissioned by a customer to upgrade his New unopened Yaesu G-450CDC rotator set, however before completion the customer had to pull out because of health reasons.

I purchased the rotator set from him & I finished the project, as I had a customer that wanted the G-450CDC controller.

Sorry no pics or video of the upgrades, as I was trying get this job done quick for the customer. 

 

The G-1000DXA Controller :-  

I purchased this controller as new unused in it's original unopened plastic bag, I checked & test it to make sure it was working properly.

All's I have done is install a new safety power plug.

Aligned & calibrated it to the G-650DC rotator.

 

The G-650DC Rotator :- 

This was a G-450DC rotator that has a 24v DC motor, includes new original unopened top mast clamps & all GAL hardware + plugs.

I upgraded the problematic BK brake system, the customer want me to fit limit switches (as the original G-450AC rotators never had them) but it already had them installed, while it was apart we decided to upgrade it to a G-650 by adding the second set of final drive gears.

 

Re-assembled with new grease through out.

Aligned & calibrated with the DXA controller.

Supplied with the original NEW unopened top mast clamps & GAL mounting hardware + Plugs, manual.

240v AC, 36month warranty.

This unit is available for exchange. CLICK For Details.

 

Warranty Disclaimer : - Not covered by warranty :- Any electrical surge, spike or static discharge man made or from lightning. Breakage from turning an antenna or array to big for the capacity of the rotator. Not using the manufactures correct size control cable. From severe weather of any kind. Tower/mast collapse or failure of any kind. Dropping, abuse or misuse of any kind. Continually rotating unit beyond the manufactures duty cycle. Not servicing, checking or maintaining unit. Duoro Services shall not be liable for any incidental or consequential damage caused by the failure or otherwise of the above products.
 

........

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Duoro Services

Phone

Australia 0427 043 054

International +61 427 043 054